本篇文章給大家談?wù)劇镀【魄鍧崉┑闹谱鞣椒ā穼?yīng)的知識點(diǎn)，希望對各位有所幫助。
本文目錄一覽：
啤酒洗瓶機(jī)的開機(jī)流程是？
我有洗瓶機(jī)圖紙。
目標(biāo)如下
:
洗瓶機(jī)
增加洗瓶機(jī)的生產(chǎn)產(chǎn)量及整條包
裝線的生產(chǎn)效率
控制并降低在生產(chǎn)中水和堿液的
消耗量
控制并降低洗瓶機(jī)洗出的臟瓶量
1
洗瓶機(jī)
洗瓶機(jī)的用途是從玻璃瓶中去處：
1 、 所有的臟物及啤酒殘留液
2.
3.
細(xì)菌、霉斑及酵母
標(biāo)紙及標(biāo)漿
最終在洗瓶機(jī)出口處排出的玻璃瓶
應(yīng)該是涼的、
無菌的及明亮的玻璃瓶
裝酒機(jī)灌裝
, 且可適用于
2
BOTTLE WASHING
洗瓶機(jī)
To effectively wash bottles four main issues must be satisfied and controlled:
為有效地進(jìn)行洗瓶，滿足并控制下列四點(diǎn)問題：
1. Temperature. The temperature control of the NaOH solutions and warm water tanks
溫度
2. Time.
時(shí)間
. 堿液和溫水槽的溫度控制
The speed of the washer and therefore the time the bottles are exposed to the cleaning process
. 洗瓶機(jī)的運(yùn)轉(zhuǎn)速度和玻璃瓶和各清洗工藝的接觸時(shí)間
3. NaOH. The % strength of both NaOH and the necessary additives
堿液
. 堿液和所需的添加劑的濃度
4. Scrubbing action. The physical action of the various internal and external bottle sprays
擦洗動作
. 瓶內(nèi)和瓶外的各種噴洗的物理動作
3
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1. Bottle Pre-rinse tank
瓶預(yù)浸槽
2. # 1 NaOH soak tank
1 號堿液浸泡槽
3. # 2 NaOH soak tank
2 號堿液浸泡槽
4. # 3 NaOH soak tank
3 號堿液浸泡槽
5. Label removal sprays
除標(biāo)噴淋
6. Label extractor
商標(biāo)提取器
7. Internal NaOH sprays
堿液內(nèi)噴淋
8. Heat exchangers
熱交換器
9. Internal hot water sprays
熱水內(nèi)噴淋
10. Internal warm water sprays
溫水內(nèi)噴淋
11. External cold water sprays
清水外噴淋
12. Internal city water sprays
清水內(nèi)噴淋
4
To effectively wash a bottle four main issues must be satisfied:
為有效地進(jìn)行洗瓶，必須滿足下列四點(diǎn)問題：
1. Temperature . Heat, together with the time and NaOH, is necessary to achieve the germicidal cleaning of the bottle
溫度
.
熱量、時(shí)間與堿液是產(chǎn)生無菌凈瓶的基本因素
?
?
?
Temperatures must be controlled during heating and cooling of the bottles. Thermal shock will damage the bottles
必須控制溫度上升與下降時(shí)所產(chǎn)生的熱擊現(xiàn)象
否則會損壞玻璃瓶
Temperatures 82 0 C will bake on any mould that is present in the bottle
溫度在 82 0 C 時(shí) ,高溫會加熱玻璃瓶內(nèi)的霉斑
使霉斑滯留在瓶壁內(nèi)
Temperatures 76 0 C together with NaOH 1% will not clean dirty bottles
溫度在
760 C 及堿液濃度
1% 時(shí) ,會洗不凈玻璃瓶
?
Discharged bottles are cool to touch
洗瓶機(jī)排出口處的玻璃瓶手感應(yīng)該是涼的
5
To effectively wash a bottle four main issues must be satisfied:
為有效地進(jìn)行洗瓶，必須滿足下列四點(diǎn)問題：
2. Time.
時(shí)間
The time required for the bottles to be exposed to temperature, NaOH and pressure sprays
. 與瓶體接觸所需的溫度、堿液和壓力噴淋的時(shí)間
? The bottles require time to heat up to the specified temperatures and cool down ready for filling with beer
玻璃瓶需要時(shí)間來加熱及降溫到特定的溫度
以滿足到裝酒機(jī)處的灌裝要求
? Time for the NaOH to penetrate and remove the label and glue from the bottle
堿液需要時(shí)間來浸透標(biāo)紙和溶解標(biāo)漿
? Time for the sprays inside the bottle to remove the dirt and mould
噴淋水需要時(shí)間來去除玻璃瓶內(nèi)的臟物和霉斑
? Time for the bottles and bottle carriers to drain off the NaOH solution before the next treatment section
and time to fully drain the final rinse water before discharging from the washer
在進(jìn)入到下一個(gè)浸泡區(qū)
以及玻璃瓶排出洗瓶機(jī)前
玻璃瓶排出后清水噴淋水所需的總的排水時(shí)間
,玻璃瓶和載瓶架所需的排堿液時(shí)間
6
3. NaOH.
To effectively wash a bottle four main issues must be satisfied:
為有效地進(jìn)行洗瓶，必須滿足下列四點(diǎn)問題：
Together with temperature and time NaOH is required to sterilise the bottles
堿液
. 包括溫度和時(shí)間
,玻璃瓶需要堿液對玻璃瓶進(jìn)行無菌處理
? Benefits of NaOH. 堿液的益處
- NaOH is an aggressive alkali that reacts with soils to form soluble salts
堿液是一種能與臟物發(fā)生反應(yīng)的侵蝕性堿
從而分解出溶解鹽
? Ddisadvantages of NaOH
堿液的缺陷
- NaOH has no soil suspending power. The insoluble compounds will redeposit on the bottle and in the washer
堿液對臟物無懸浮力
洗瓶機(jī)內(nèi)
.溶解成分將會重新沉淀在玻璃瓶內(nèi)及
- NaOH is difficult to rinse from the bottle without additives
未添加添加劑的堿液不容易從玻璃瓶內(nèi)清洗掉
- NaOH does not prevent the formation of scale
堿液不會預(yù)防垢的生成
7
3.
To effectively wash a bottle four main issues must be satisfied:
為有效地進(jìn)行洗瓶，必須滿足下列四點(diǎn)問題
NaOH plus additives 往堿液內(nèi)添加添加劑
Benefits of additives: - Controls the foam in the NaOH tanks
添加劑的益處
: 控制堿槽的起沫現(xiàn)象
- Ccontrols the scale formation on the bottle carriers and warm water sections
控制載瓶架和溫水區(qū)的結(jié)垢現(xiàn)象
- Suspends solids in the solution
溶液內(nèi)的懸浮臟物
- Reduces the time required to clean the bottle
降低所需的清潔玻璃瓶的時(shí)間
- Improves the final rinsing of the bottle
改善后清水噴淋處玻璃瓶的清潔度
- Prevents the scale formed by label paper containing aluminum
預(yù)防由于含有鋁的標(biāo)紙而形成的結(jié)垢現(xiàn)象
8
To effectively wash a bottle four main issues must be satisfied:
為有效地進(jìn)行洗瓶，必須滿足下列四點(diǎn)問題：
4. Scrubbing action. The jetting inside and outside the bottle giving the rubbing action to remove soil
擦洗動作
. 玻璃瓶內(nèi)、外的噴淋水的噴淋會產(chǎn)生擦洗
動作 ,從而去除臟物
? Alignment of the sprays with the mouth of the bottle is essential to effectively remove
dirt and mould from the inside the bottle
非常有必要校正噴嘴的位置
從而有效地去除玻璃瓶內(nèi)的臟物和霉斑
,使其對準(zhǔn)玻璃瓶瓶口
? The sprays entering the inside the bottle gives an equal heating and cooling to the bottle
and will reduce the thermal shock to the bottles
進(jìn)入到玻璃瓶內(nèi)的噴淋水會給予瓶體同樣能量來加熱
和降溫瓶體
,從而降低熱擊現(xiàn)象發(fā)生的頻次
9
To effectively wash a bottle four main issues must be satisfied:
為有效地進(jìn)行洗瓶，必須滿足下列四點(diǎn)問題：
4. Scrubbing action.
擦洗動作
.
?
?
It is essential to ensure that the pump filter screens are always clean
非常有必要將泵過濾網(wǎng)始終保持清潔狀態(tài)
Spray nozzles must be checked on a regular frequency to ensure that they are not blocked or missing
必須以一定的頻次檢查噴嘴狀態(tài)以確保噴嘴
未被堵塞或者丟失
10
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1. Bottle Pre-rinse tank
瓶預(yù)浸槽
2. # 1 NaOH soak tank
1 號堿液浸泡槽
3. # 2 NaOH soak tank
2 號堿液浸泡槽
4. # 3 NaOH soak tank
3 號堿液浸泡槽
5. Label removal sprays
除標(biāo)噴淋
6. Label extractor
商標(biāo)提取器
7. Internal NaOH sprays
堿液內(nèi)噴淋
8. Heat exchangers
熱交換器
9. Internal hot water sprays
熱水內(nèi)噴淋
10. Internal warm water sprays
溫水內(nèi)噴淋
11. External cold water sprays
外清水噴淋
12. Internal city water sprays
內(nèi)清水噴淋
11
BOTTLE WASHING - FOAM (1) 洗瓶機(jī)
Foam is the # 1 enemy of effective bottle washing
泡沫是洗瓶機(jī)有效進(jìn)行洗瓶的頭號敵人
- 泡沫
?
The pumps pump air with the NaOH solution and the bottles will not be internally cleaned.
Fluctuating pressure gauges indicate air is present.
如果泵出的堿液內(nèi)混有空氣 ,將使瓶子內(nèi)部得不到徹底的清洗
壓力表壓力指針的波動表明出現(xiàn)了這種情況
? Excessive foam from the label extractors will carry out NaOH with the foam
contributing to high NaOH usage and pollution
商標(biāo)提取器排出的泡沫越多
這會導(dǎo)致堿液消耗量的增加和污染的環(huán)境
,帶出堿液也就越多
? Foam will increase the liquid carry over on the bottles and carriers into the next compartments and
contaminate the final rinse sections with NaOH .
泡沫會增加瓶體上所攜帶的液體量
最終造成后清洗噴淋水被堿液污染現(xiàn)象的發(fā)生
,并隨瓶子進(jìn)入下一個(gè)槽區(qū)
12
BOTTLE WASHING - FOAM (2) 洗瓶機(jī)
Foam is the # 1 enemy of effective bottle washing
泡沫是洗瓶機(jī)有效進(jìn)行洗瓶的頭號敵人
- 泡沫
? Foaming will contribute to the break up of label paper because of the delay in removing the labels from the washer.
The pulped labels will block the filter screens and spray nozzles in the washer
商標(biāo)滯留在洗瓶機(jī)內(nèi)部的時(shí)間過長時(shí)
泡沫會使標(biāo)紙破碎
,標(biāo)漿會堵塞洗瓶機(jī)的濾網(wǎng)和噴嘴
? The labels will settle on top of the foam in the compartments and not sink to allow the label extractors
to remove the labels from the washer.
商標(biāo)會滯留在各槽區(qū)泡沫層上部
而不是沉在底部被洗瓶機(jī)的商標(biāo)提取器除掉
13
BOTTLE WASHING - FOAM (3) 洗瓶機(jī)
Foam is the # 1 enemy of effective bottle washing
泡沫是洗瓶機(jī)有效進(jìn)行洗瓶的頭號敵人
Possible causes of foam formation:
產(chǎn)生泡沫的可能性原因
? Blocked pump filters and/ or blocked spray nozzles (high pump pressure) will make foam.
泵過濾器濾網(wǎng)堵塞和 / 或噴嘴堵塞（泵壓力過高）將產(chǎn)生泡沫
? Leaking heat exchangers or steam condensate piped into the main soak compartment.
熱交換器滲漏或蒸汽冷凝水進(jìn)入到主槽區(qū)
? When the NaOH solution is 50 0 C, during the warm up period, foaming will occur.
當(dāng)堿液溫度低于 50度時(shí)
在加熱過程中會產(chǎn)生出泡沫
- 泡沫
? The addition of good quality NaOH additives is essential for consistently clean bright bottles,
the reduction of foam and scale inside the bottle washer.
對總是能夠洗出的明亮玻璃瓶和減少洗瓶機(jī)內(nèi)存在的泡沫和
垢來說
,添加質(zhì)量優(yōu)良的堿液添加劑是非常有必要的
14
BOTTLE WASHING - SCALE
The problems with scale formation:
結(jié)垢的問題：
洗瓶機(jī)
- 結(jié)垢
? Scale increases NaOH usage due to NaOH solution sticking to the bottle carriers and pockets and
carrying over to the next tank.
由于堿液會滯留在載瓶斗與載瓶架上
到下一個(gè)槽區(qū) ,這樣載瓶斗與載瓶架上結(jié)垢現(xiàn)象會增加
堿的耗用量
,而其會循環(huán)進(jìn)入
? Scale promotes bacteria growth in the warm water sections with the possibility of contributing
to the sour taste in the bottled beer.
結(jié)垢現(xiàn)象會促進(jìn)細(xì)菌在溫水區(qū)滋生現(xiàn)象的發(fā)生
且有可能造成品酒的酸味
? Scale blocks pumps and spray nozzles
結(jié)垢現(xiàn)象會將泵和噴嘴堵塞
? De-scaling of the warm water sections and pumps is expensive, time consuming, a safety hazard
and damages the equipment.
對溫水區(qū)和泵進(jìn)行除垢的費(fèi)用高昂
安全和容易對設(shè)備造成損害等隱患
,且存在耗時(shí)、
15
BOTTLE WASHER - CAUSTIC USAGE
(1)
洗瓶機(jī)
- 堿消耗量
?
Most single end bottle washers are able to wash 140 000 bottles for every M
in the soak tanks before the NaOH solution has to be disposed of.
在排放掉堿液之前，大多數(shù)單端出口洗瓶機(jī)浸泡槽
內(nèi)的每立方米堿液能夠清洗 140 000個(gè)瓶子
Excessive NaOH usage is caused by:
堿液消耗量過高是由下列原因引起的：
Disposing of the NaOH solution before it is necessary wastes water and NaOH.
在有必要排放廢水與廢堿之前 ,提前排放堿液
3 of NaOH solution
? Running the machine above design speed.
洗瓶機(jī)的運(yùn)行速度高于設(shè)計(jì)速度
? Foaming within the washer.
洗瓶機(jī)內(nèi)有泡沫
16
BOTTLE WASHER - CAUSTIC USAGE
Excessive NaOH usage is caused by:
堿液消耗量過高是由下列原因引起的
(2)
洗瓶機(jī)
- 堿消耗量
? Running the NaOH concentration greater than specification
洗瓶機(jī)內(nèi)堿液濃度大于標(biāo)準(zhǔn)要求的堿液濃度
? Scaled bottle carriers and pockets.
載瓶架、載瓶斗結(jié)垢
? Labels containing aluminium. Aluminium will neutralise NaOH
標(biāo)紙中含有鋁
,鋁會中和堿液
17
BOTTLE WASHER - WATER USAGE
洗瓶機(jī)
- 耗水量
To rinse with each bottle 0.35 to 0. 65 liters of city water is required.
For a washer running at 22 000 BPH this is 8 to 14 tons of water / hour
清洗每一個(gè)玻璃瓶的耗水量為
22 000瓶 / 每小時(shí)包裝線的耗水量為
Excessive water usage is caused by:
耗水量過高是由下列原因引起的：
? Leaking water valves that fill the various tanks.
各槽區(qū)供水閥門泄漏
0.35－ 0.65升
8－ 14噸
? Final internal spray nozzles larger than manufacturers specification. (2 mm).
后清水噴淋噴嘴內(nèi)徑比廠家標(biāo)準(zhǔn)大 (2毫米
? Final rinse water pressure reducing valve set too high ( 0.08 - 0.12 Mpa)
)
后清水噴淋壓力調(diào)節(jié)閥設(shè)置過高
? When the machine stops, the final rinse sprays must also stop
洗瓶機(jī)停機(jī)時(shí) ,后清水噴淋也必須停止噴淋動作
(0.08 - 0.12 Mpa)
18
Hand Valve
手動閥
Fresh Water
凈水
Pump filter screen inserted here
泵的濾板在此插入
25 mm pipe with water spray holes drilled in to flush off the dirty
filter screen.
直徑為 25mm 的噴水管
噴水孔朝向?yàn)V板
沖洗上面的臟物
Hand Rails
走臺護(hù)欄
Stainless Steel box bigger than the filter screens to
be cleaned
不銹鋼沖洗箱，
寬度大于濾板寬度
Dirt and water
out
排污口
Bottle washer pump filter screen cleaning box
洗瓶機(jī)泵濾板清洗箱
19
ISSUES EFFECTING THE PERFORMANCE OF BOTTLE WASHING MACHINES
影響洗瓶機(jī)性能的泡沫問題
Issues effecting performance
影響性能的問題
Contributing causes:
由下列因素造成：
1.1 Poorly formulated NaOH
and
additives.
Reasons and comments
原因及意見
The pumps pump air with the NaOH solution and the
bottles will not be internally cleaned. Fluctuating pressure
gauges indicate air is present.
泵打出的帶有堿液的空氣及瓶內(nèi)得不到清洗，不穩(wěn)定的壓
力表表明有空氣存在。
劑。
配比不合格的
NaOH 及添加
The labels will settle on top of the foam in the
compartments and not sink to allow the label extractors to
1.2 Leaking pump glands.
泵密封處滲漏。
1.3 Leaking heat exchangers.
熱交換器滲漏。
1.4 Temperatures 500 C.
溫度小于 50 ℃
remove them from the machine.
商標(biāo)會停留在泡沫上而不是沉在底部被除掉。
Foaming will contribute to the break up of label paper
because of the delay in removing them from the machine.
由于除商標(biāo)耽閣，泡沫會使標(biāo)紙破碎。
During the warm up period and the NaOH solution is
500C foaming will occur.
在加熱過程中， NaOH 溶液小于 50 度，會形成泡沫。
Presence of foam increases the carbonate level much faster
by absorbing CO2.
泡沫使鈣含量增加，比吸收的 CO2 使鈣含量增加快得多。
20
ISSUES EFFECTING THE PERFORMANCE OF BOTTLE WASHING MACHINES
影響洗瓶機(jī)性能的泡沫問題
Issues effecting performance
影響性能的問題
1.5 Steam condensate piped
into the main soak
Reasons and comments
原因及意見
Excessive foam from the label extractors will carry out
NaOH with it contributing to waste and pollution
compartment.
來自除標(biāo)系統(tǒng)的過量泡沫帶出
NaOH ，因而導(dǎo)致浪費(fèi)和污染
蒸汽冷凝水回到主堿槽內(nèi)。
1.6 High pump pressures.
泵壓力過高。
1.7 Blocked pump filters and
spray
nozzles.
泵過濾器及噴嘴阻塞。
Foam will increase the liquid carry over on the bottles and
carriers into the next compartments and so contaminate the
final rinse sections with NaOH.
泡沫會使液體殘留在瓶上，隨載瓶架進(jìn)入下一個(gè)槽內(nèi)，進(jìn)而
NaOH 污染清水噴淋。
Condensate discharged into the solution will flash into steam
and aerate the solution. Better to send the condensate to
waste or better still to return to the boiler house if it is not
contaminated with NaOH.
排入堿液中的冷凝水會形成蒸汽而使溶液中形成泡沫。如果
冷凝水沒被 NaOH 污染的話，最好回收到鍋爐房。
The label extractors are not as effective when foam is
present.
有泡沫時(shí)，除標(biāo)系統(tǒng)不能有效地工作。
你知道啤酒瓶工廠是如何制作出啤酒瓶的嗎？
你知道啤酒瓶工廠是如何制作出啤酒瓶的嗎？
第一、機(jī)器像發(fā)射火炮一樣將通紅的玻璃膏送入滑槽中，接著，一連串的勺子把玻璃膏送進(jìn)模具里，真空裝置快速將其塑造成瓶子。這是一家每年生產(chǎn)1500億只啤酒瓶的工廠，首先將回收來的廢玻璃瓶通過清洗并壓碎成玻璃顆粒。為了提升成品的質(zhì)量和穩(wěn)定性，他們會往里面加入適量的硅砂以及降低熔點(diǎn)的蘇打灰、白云石和石灰石。陽光照射啤酒瓶后，會因?yàn)榛瘜W(xué)反應(yīng)改變啤酒的味道，所以工人會在每批原料中加入六公升的眉粉，它可以加深玻璃的顏色，保護(hù)啤酒瓶免受陽光清洗。
第二、現(xiàn)在，所有的原料通過精料口送進(jìn)1550攝氏度的玻璃窯中。在未來的24小時(shí)里，不同的原料會溶解并混合在一起。等待所有原料全部融化后，一道道玻璃液會從玻璃窯留下來。接著，巨大的刀片將其切割成大小尺寸一致的玻璃膏。然后，一連串勺子狀的裝置把玻璃膏送入滑槽內(nèi)，流進(jìn)模具中。想要把玻璃膏制作成可重復(fù)利用的啤酒瓶則需要兩組的模具才可以。
第三、首先第一組活塞模具將空氣噴入玻璃膏里，讓瓶身變成中空并塑造出瓶頸。接著第二組模具運(yùn)用真空裝置把玻璃吸成最終造型，只需要三秒就可以把溶解的玻璃膏制成堅(jiān)固且多次重復(fù)使用的啤酒瓶。剛剛從造模機(jī)出來的瓶子仍有800度，如果直接放在流水線上就有可能導(dǎo)致瓶身發(fā)生爆炸，所以他們會在瓶子底部壓制一圈很粗的螺紋，這樣就可以減少瓶子和流水線的直接接觸，從而避免爆裂。
第四、接著導(dǎo)引裝置將其推進(jìn)退火窯冷卻30分鐘，使其在足夠長的時(shí)間里慢慢的冷卻下來，從而減少裂痕和變形。為了避免有瑕疵的瓶子出場，制作好的瓶子都需要通過三道照相檢查，前兩次是檢視玻璃是否有瑕疵，最后一次則是檢查瓶頸和瓶口是否都正確成型，要是沒有達(dá)到標(biāo)準(zhǔn)，就會再次被壓碎成玻璃顆粒?，F(xiàn)在生產(chǎn)好的瓶子通過簡單的包裝后就會被送往當(dāng)?shù)氐钠【茝S。
2.4萬啤酒生產(chǎn)線洗瓶機(jī)工作原理是什么？
多少萬瓶的洗瓶機(jī)的工作原理都幾乎一樣。
把回收瓶或者新瓶從入口端，整排的送入洗瓶機(jī)，經(jīng)過水淋預(yù)加溫后，進(jìn)入堿1槽，其作用是把啤酒瓶內(nèi)外的臟物和商標(biāo)泡軟泡爛，接著進(jìn)入堿2槽，使臟污和廢標(biāo)基本脫離瓶體，再進(jìn)入后期噴淋階段，主要有外壁噴淋和內(nèi)壁噴淋，把內(nèi)外的殘留臟污徹底清洗掉，最后用凈水進(jìn)行最后的噴淋，使得出口端的啤酒瓶已經(jīng)達(dá)到潔凈的狀態(tài)。當(dāng)然還會有一些不能徹底洗凈的，那就要通過驗(yàn)瓶機(jī)或者人工進(jìn)行選檢，把不符合要求的全部剔除。
啤酒廠回收的啤酒瓶怎么清洗？
1.啤酒廠一般使用洗瓶機(jī)進(jìn)行清洗，洗瓶機(jī)的清洗流程：預(yù)浸泡—預(yù)噴沖—堿洗（一般為3—4個(gè)堿缸）—熱水浸泡和噴沖—溫水浸泡和噴沖—無菌水噴沖。
2.洗瓶的目的是既要清洗啤酒瓶內(nèi)外的各種可見污物和舊標(biāo)簽紙等,又要?dú)缙【破績?nèi)附著的微生物,并且洗凈的瓶子其瓶壁不應(yīng)有“掛珠”現(xiàn)象
關(guān)于《啤酒清潔劑的制作方法》的介紹到此就結(jié)束了。
